Calculation Tool

Material Weight Calculator — Quick Theoretical Weight Reference

Published: 2024-03  |  Reading time: 6 min  |  Material Weight Calculator | Round Bar · Square Bar · Hex Bar · Plate · Tube | Essential for quoting and shipping estimation.

Calculation Notes

The formulas below calculate theoretical weight. Actual weight may vary slightly due to material density variations, dimensional tolerances, and surface treatments. For precision weighing, use actual scale measurements. Density values used: Steel 7.85 g/cm³, Aluminum 2.70 g/cm³, Stainless Steel 7.93 g/cm³, Copper/Brass 8.90 g/cm³.

Theoretical Weight Formulas for Common Profiles

Profile TypeFormulaUnitParameter Description
Round BarW = 0.00617 × d²kg/md = diameter (mm)
Square BarW = 0.00785 × a²kg/ma = side length (mm)
Hex BarW = 0.0068 × s²kg/ms = distance across flats (mm)
Flat Bar / RectangularW = 0.00785 × b × tkg/mb = width (mm), t = thickness (mm)
Steel PlateW = 7.85 × tkg/m²t = thickness (mm)
Steel Tube / PipeW = 0.02466 × t × (D − t)kg/mD = outer diameter (mm), t = wall thickness (mm)
Brass / Copper RodW = 0.00698 × d²kg/md = diameter (mm)
Aluminum RodW = 0.0022 × d²kg/md = diameter (mm)

Quick Reference Table — Common Sizes (Steel, kg/m)

Size (mm)Round BarSquare BarHex BarTube (3mm wall)Plate (kg/m²)
Ø10 / 10×100.6170.7850.6800.518
Ø20 / 20×202.473.142.721.26
Ø30 / 30×305.557.076.122.00
Ø40 / 40×409.8712.5610.882.74
Ø50 / 50×5015.4219.6317.003.48
Ø60 / 60×6022.2028.2624.484.22
Ø80 / 80×8039.5050.2443.525.70
Ø100 / 100×10061.7078.5068.007.18
t=5mm Plate39.25
t=10mm Plate78.50
t=20mm Plate157.00

Common Material Density Reference (g/cm³)

MaterialDensityMaterialDensityMaterialDensity
Carbon Steel / Alloy Steel7.85304 Stainless Steel7.93H13 Mold Steel7.80
6061 Aluminum Alloy2.707075 Aluminum Alloy2.815052 Aluminum2.68
Brass (H62)8.50Copper (T2)8.90Tin Bronze8.80
Titanium Alloy (TC4)4.43POM (Acetal)1.41Nylon (PA6)1.14

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